Color Steel Tile Press Machine(Roll Forming Machine) is a specialized equipment used for producing color steel tiles, widely applied in the construction industry. It processes color steel coils through cold working in molds to form color steel tiles of various specifications and shapes. This machine has advantages such as lightweight, high strength, corrosion resistance, and ease of construction. The common input widths include: 750mm, 914mm, 1000mm, 1200mm, 1250mm, etc. The typical profiles produced include: 840, 850, 860, 660, 820, 900, 920, 1025, 1050, among others. Customized input widths and forming dimensions can be made according to customer requirements.
Color steel tile press machine is a machine equipment specially used for producing color steel plate products. It is widely used in industries such as construction, home appliances, and transportation. The following is a detailed introduction to the color steel tile press machine:
- Working principle:
- The color steel tile press machine mainly drives by an electric motor, making the upper and lower pressing rollers rotate relatively. The metal plate (usually color-coated steel plate) is fed between the pressing rollers. After pressing, the required shape and size are formed. Its working process includes steps such as feeding, forming, and cutting. Eventually, the color steel plate is processed into tiles or plates used for building roofs, walls and other parts.
- For example, for the common corrugated plate-shaped color steel tile, the pressing rollers of the tile press machine will be designed according to a specific corrugated shape to press the flat color steel plate into a tile with corrugations. For some special-shaped color steel products, such as glazed tiles, the tile press machine may have special forming molds and pressing parts to achieve specific shape processing.
- Equipment composition:
- Frame: It is the main structure of the tile press machine and is used to support and fix other components. It is usually welded from sturdy steel to ensure the stability and strength of the equipment.
- Press roller system: Including upper and lower pressing rollers, it is the key component for realizing the forming of color steel plates. The material and surface treatment of the pressing rollers have an important influence on the quality and forming effect of color steel products. Generally, high-quality steel is used and surface treatments such as hard chrome plating are carried out to improve wear resistance and corrosion resistance.
- Transmission system: Mainly composed of electric motor, reducer, sprocket, chain, etc., it is responsible for transmitting the power of the motor to the pressing rollers to make them rotate. The precision and stability of the transmission system directly affect the production efficiency and product quality of the color steel tile press machine.
- Control system: There are semi-automatic and fully automatic types. The semi-automatic control system is usually composed of buttons, switches, etc. The operator needs to manually operate each step; the fully automatic control system uses PLC computer control, which can realize automatic control of the production process, including functions such as setting production parameters, automatic feeding, forming, and cutting.
- Hydraulic system (equipped in some models): Used to provide pressure. In some tile press machines that require large pressure, the hydraulic system can ensure that the pressing rollers apply sufficient pressure to the color steel plate to ensure the forming effect. For example, when producing color steel products with large thickness or complex shapes, the hydraulic system plays an important role.
- Product features:
- High production efficiency: The highly automated color steel tile press machine can produce continuously, greatly improving production efficiency and reducing labor costs. The forming speed per minute varies according to the equipment model and product requirements, generally ranging from several meters to more than ten meters.
- Good product quality: It can precisely control the forming size and shape of color steel plates. The produced color steel products have a flat appearance, uniform corrugations, high dimensional accuracy, and good strength and rigidity.
- Strong adaptability: According to different customer needs and building design requirements, various shapes, sizes, and colors of color steel products can be produced to meet diverse market demands. For example, it can produce not only ordinary flat color steel plates but also color steel tiles with corrugated, trapezoidal and other shapes.
- Low cost: Compared with the production equipment of other building materials, the price of the color steel tile press machine is relatively low, and the raw material cost of color steel plates is also relatively economical, making color steel products have a high cost-performance ratio in the building market.
- Application fields:
- Construction industry: It is the main application field of color steel tile press machines. It is used for roofs, walls, doors and other parts of steel structure factories, warehouses, gymnasiums, exhibition halls, theaters and other buildings. Color steel plates have the advantages of light weight, high strength, waterproof, fireproof, and heat preservation, which can meet the structural and functional requirements of buildings.
- Home appliance industry: The shells and parts of some home appliance products also use color steel plate materials, such as the shells of refrigerators, washing machines, air conditioners, etc. The color steel tile press machine can produce color steel plate parts suitable for home appliance products.
- Transportation industry: In the manufacturing of transportation tools such as automobiles, trains, and ships, color steel plates also have certain applications. For example, the carriage plates of automobiles, the carriage shells of trains, and the bulkheads of ships. The color steel tile press machine provides equipment support for the material processing of these transportation tools.
- Maintenance:
- Daily maintenance: Regularly check various parts of the equipment, such as pressing rollers, transmission chains, bearings, etc., to ensure their normal operation. Add lubricating oil or grease in time to keep the equipment in good lubrication. At the same time, clean the dust and debris on the equipment surface to avoid affecting the normal operation of the equipment.
- Regular maintenance: According to the equipment’s operation manual and maintenance manual, regularly perform comprehensive maintenance and overhaul of the equipment, including replacing worn parts, checking the safety of the electrical system, and calibrating the accuracy of the equipment.
- Safe operation: When operating the color steel tile press machine, the operator must strictly abide by the operating procedures, wear necessary protective equipment to avoid safety accidents. At the same time, regularly conduct safety inspections on the equipment to ensure that the safety performance of the equipment meets the requirements.
| Specification | Details |
|---|---|
| Product Name | Color Steel Pressure Tile Machine |
| Brand | Win-Win |
| Frame Material | 300-400H Steel |
| Drive Power | 3-7.5 kW |
| Transmission Method | Chain |
| Chain Size | 1 inch – 1.2 inches |
| Shaft Diameter | 70-80 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 14 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 600-1250 mm |
| Machine Dimensions (LWH) | 600014001500 mm |
| Weight | 3-5 tons |
| Unit Price | 6000-15000 USD |
750 trapezoidal tile color steel tile press machine(2024-09-16 11:06:03)
840-type color steel tile press machine(2024-09-15 20:37:31)
820-type color steel roll forming machine(2024-09-13 22:59:05)
water trough machine(2024-09-12 18:07:45)
800-type glazed tile color steel tile press machine(2024-09-11 14:02:16)